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Sabroe 120 Manual

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  1. Icecatalog.ru www.johnsoncontrols.com Sabroe Sab 163 Manual - Emprendimiento Hoy Screw Compressor - Sabroe SAB 163 HF Inspection Sabroe compressors, chillers, heat pumps, controls SAB 128R and SAB 163R Mk4 Screw compressor units Sabroe SAB 128 HF (x5) sabroe - cooltech.ru SAB 120, SAB 151, SAB 193 A-frame and SAB˜ex. Sabroe Spare parts.
  2. Parts Supply for IR Europe - Sabroe Spare parts manual - SAB 120 and SAB 151 A-Frame 008504 en 2019.12 5/42 Spare parts liste SAB 120, 151 A-frame Abbreviations in this manual include: Ang. Angle OD= outside diameter equal to Ass. Cooling medium refrigerant Cp. Compressor Reg regulating DN (+space) norminal diameter Sc.

Sabroe Refrigeration's manual concept covers six standard manuals: Engineering, Operating, Serv-ice, Installation and Commissioning, Transport and Spare Parts. Therefore, references may be made to chapters which are not part of this manu-al. This manual was produced by: Sabroe Refrigeration (YORK Denmark ApS) Chr. X's Vej 201, P.O.

You can find detailed information on our website: http://coolref.ru/EN

Description of SAB 202

The SAB 202 compressor is a capacity adjustable screw compressor with oil injection.
The two rotors are equipped with 4 lobes (male rotor) and 6 lobes (female rotor), respectively, executed with asymmetric profile according to SRM licence.
As indicated on the spare parts drawing at the end of this manual, the rotors at the suction end are fitted with slide bearings, whereas the bearing at the discharge end consists of a combined bearing set with slide bearings, absorbing the radial load, and ball bearings, absorbing the axial forces. The axial forces are partly relieved by means of the rotating balance pistons mounted on the rotors. The rotors are designed for both male drive and female drive. The driving rotor is fitted with a shaft.

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120

SAB 193, 233, 283 ATEX Screw Compressor Units - Sabroe

Sabroe 120 Manual

Furthermore, the compressor contains a built-in non-return valve, preventing the compressor from running backwards whenever the power to the driving motor is disconnected. The driving shaft is fitted with a shaft seal of the slide ring type, consisting of a fixed cast iron ring with an O-ring sealing against the shaft seal cover and a rotating springloaded carbon ring with O-ring sealing against the shaft. It is possible to regulate the compressor capacity steplessly from approx. 10% to 100% by means of a regulating slide mounted under the rotors. Once the slide has moved away from the slide stop a gap is created so that some of the sucked-in gas is returned to the suction side. The bigger the gap, the lower the compressor capacity. The regulating slide is moved hydraulically by a regulating piston and controlled by a solenoid valve system. The compressor also features a regulating system by which the built-in Vi volume ratio can be adjusted. The result hereof is that the compressor works optimally at varying operational pressures in the plant.

To optimize the compressor volume ratio the position of the Vi regulating slide must be changed whenever the compressor works at max. capacity. This is done by changing the position of the slide stop. At partial load the Vi volume ratio will only be approaching the optimum.
Regulating the built-in Vi volume ratio can be done in the following two ways, depending on the compressor type
Manual regulation of the Vi slide:

  • By turning the spindle, pos. 180, in accordance with the curves in the instruction manual.
  • By means of the oil pressure and two solenoid valves, controlled by a UNISAB II control system.

Schemes

Spare parts for compressor SAB 202

See full list on sabroe.com
List of parts for SAB 202
Relevant drawing 0661-855
PosDesignationNoPart no
Complete compressor LF, aut. Vi4161-059
Complete compressor LF, man. Vi4161-060
Complete compressor LM, aut. VI4161-061
Complete compressor LM, man, Vi4161-062
Complete compressor SF, aut. VI4161-063
Complete compressor S F, man. Vi4161-064
Complete compressor SM, ant, Vi4161-065
Complete compressor SM, man. Vi4161-066
Compressor housing
10-1Compressor housing (L)13011-009
10-2Compressor housing (S)13011-019
Bearing cover at suction end
20-1Bearing cover, female drive13013-089
20-2Bearing cover, male drive13013-110
21O-ring dia. 430,66 x 3,53, neoprene11331-117
22Innar sleeve, INA IR dia. 17/20 x 1621514-018
23Washer dia. 25/16.5 x 442114-047
24mreaded plug with cottar 1/211343-027
25Dowty ring 02511331-430
26Cylindrical screw M16 x 60101413-436
27Cylindrical screw M 16 x 3021413-429
28Cylindrical screw Ml 6 x 18081413-428
30Hose connection11345-143
Bearing cover at ditcharge end
40Thrust cover/capacity regulating cylinder13013-150
41Cylinder screw M16 x 60201413-436
42Washer dia. 35/16,5 x 442114-047
43O-ring dia. 151,93 x 3,53, neoprene11331-099
44Adjusting screwa2111-128
45Locking screw M6 x 1041413-231
46Cross bar for bearing adjustment13083-137
47Cylinder screw M12 x 3061413-366
48Inner sleeve, INA IR dia 17/20 x 1621514-018
49O-ring dia. 13,94 x 2,6211331-014
Cover for capacity regulating cylinder
60Cover for capacity cylinder13013-197
61O-ring dia. 142,47 x 3,53 - neoprene11331-096
62Cylinder screw M12 x 3541413-387
Housing for capacity indicator
70Housing for capacity indicator13045-002
71Cylinder screw M6 x 3041413-343
72Cover for capacity indicator13045-003
73Cylinder screw M6 x 5041413-347
74O-ring dia. 98.02 x 3,53, neoprene11331-081
75-1Glass for indicator (L)t3045-050
75-2Glass for indicator (S)13045-049
Rotors
110-1Set of rotors tor SM13024-102
110-2Set of rotors tor SF13024-097
110-3Set of rotors for LM13024-103
110-4Set of rotors for LF13024-095
111Journal bearing41515-031
112Retaining pin for journal bearing dia, 5 x 4541446-033
113Cylinder screw M6 x 4581413-340
114Thrust washes23021-029
115Cylinder screw M16 x 4521413-433
132Four point ball bearing dia. 70/150 x 3521513-040
133Set of shims dia. 128/150 for adjusting the clearance between the rotor and outlet port. Comprising: 1 off thickness 5,60 mm 23021-043
1 - 5,65 mrr
1 - 5,70 mm
1 - 5,75 mm
1 - 5,80 mrn
1 - 5,85 mm
1 - 5,90 mm
134Balance piston. drive rotor13025-052
135Spacer ring, drive rotor13025-035
136Retaining ring 4 x 1011446-012
137Balance piston, driven rotor13025-034
138Spacer ring, driven rotor13025-036
139Retaining pin 5x1611446-021
DIscharga ports
140-1Discharge port for male rotor .13031-031
141-1Discharge port for female rotor13031P032
142Cylinder scraw M8 x 19061413-309
143Washer for discharge port dia. 16,5 /8,2 x 1062114-045
144Cylinder screw M6 x 3021413-343
145Pointed screw M10 x 35 - inside adjustment21413-255
146Locking screw M10 x 10 - inside adjustment21413-253
147Locking screw M10 x 10 - outside adjustment21413-253
148Pointed screw M10 x 20 - outside adjustment21413-032
149ABlank of screw 3/8' - outside adjustment21343-026
149BGasket - outside adjustment21331-427
Parts for adjusting rotors
153Inner cover23021-030
154O-ring dia. 142,47 x 3,5321331-096
155Cylindrical steel roll 8H 11 x 8S1514-019
Shaft seal
160AShaft seal collar 1
160BShaft saal seat 1
160CO-ring for shaft seat collar 113084-557
160DO-rlng for shaft saal seat 1
160EPointed screw 3
161Retaining pin for shaft seal seat dia. 3 x 511446-005
162Spirolox ring (oil thrower)11437-294
163-1Cover, F13013-100
163-2Cover, M13013-102
164O-ring dia, 132,94 x 3,53, neoprene11331-093
165-1Cover for shaft seal, F13013-099
165-2Cover for shaft seal, M13013-101
166O-ring dia, 158,34 x 3,5311331-100
167Cylinder screw M12 x 3581413-387
168Hose connection branch 1 /4°11345-143
169Clear plastic hose11241-190
Suction filter
170Suction filter13042-075
Adjusting system for Vi-slide, AUT
352Screw for transmitter M3 x 8 (included in pos. 410)(4)1412-012
371Sealing ring OD 7011332-126
372Attachment for pin13044-035
380Cover tor aut. Vi13013-196
381O-ring dia. 101,19 x 3,53, neoprene11331-083
382Cylinder screw M12 x 3541413-387
384Attachment for sealing ring13044-034
385Cylinder screw M4 x 1621413-320
386Cylindrical pin dia. 6 x 1621445-076
387Cylinder screw M6 x 1211413-339
390Spindle aut. Vi13044-063
393Ball baaring 620211511-012
395Driving disk13044-021
396Cylinder screw M4 x 1211413-318
400Attachment tor transmitter13044-064
401Cylinder screw M6 x 8041413-307
402Cover ring for transmitter13045-009
403Cylinder screw M4 x 1041413-319
405Magnetic coupling13045-062
406O-ring dia. 32,99 x 2,62 (incl in pos. 405)(1)1331-133
407Hexagon head screw M4 x 16 (inc. in pos. 405)(1)1413-320
410Turning transmitter13448-004
411Driving lug13044-020
412Pointed screw M4 x 511413-211
413Clamping pin dia. 1,5 x 1211446-010
Adjusting system for Vi-slide, MAN
180Spindle man. Vi13044-052
181Cover for man. Vi13013-093
182Sealing washer for slide stop13044-014
183Sealing ring11331-503
184O-ring dia. 44,04 x 3,53, neoprene11331-065
185Retainer for bearings13044-033
186Axial ball bearing dia. 42/25 x 1121512-015
187Locking plate12114-043
188Cylinder screw M6 x 1211413-339
189Thread washer13044-073
195Cylinder screw M4 x 3021413-325
196Cylinder screw M6 x 3531413-344
197O-ring dia. 101,19 x 3,5311331-083
198Cylinder screw M12 x 3541413-387
Vi-slide
190-1Slide stop, S13043-131
190-2Slide stop, L13043-130
191-1Spring for Vi-slide,L12144-042
191-2Spring for Vi-slide,S12144-043
192Cylinder screw M 10 x 2511413-371
Capacity regulating slide
200-1Slide for L13043-113
200-2Slide for S13043-125
201Piston part inner13043-138
202Piston part outer13043-139
203O-ring dia. 40,87 x 3,53, neoprene11331-064
204Sealing ring dia. 15011332-133
206Slotted nut KM811514-200
207A-1Piston rod for L13043-140
207A-2Piston rod for S13043141
207BBushing tor indicator spindle Included in pos. 207A13045-046
207CCylindrical pin dia. 6 x 16 Included in pos. 207A11445-076
207DSpirolox-ring Inducted in pos. 207A11437-291
207ESteel ball 3/8' Included in pos. 207A11514-158
208Locking plate for slotted nut11514-070
209Tape bearing22132-100
311Cap torew M20 x 6011424-289
313Clamp13042-054
Spindle for copacity indication
210Spindle tor capacity indication13045-059
216Magnetic coupling13045-061
217O-ring dia. 44,12 x 2,62 (incl. in pos. 216)(1)1331-146
218Hexagon head screw M4 x 16 (Incl. in pos. 216)(1)1413-320
219Hexagon head screw M4 x 20 (ind. in pos. 216)(2)1413-322
Capacity indication
221Indication disk13045-001
223Socket cap screw M4 x 1011413-319
224Backing ring 105/90 x 1,612356-155
226Locking washer DC 15/8,411437-054
227Locking washar DC 8/4,311437-060
350Position transmitter13448-004
351-1Indicator glass, L (replacing pos. 75-1 when transmitter)13045-048
351-2Indicator glass, S (replacing pos. 75-2 whentransmitter)13045-047
352Screw for transmitter M3 x 8 (incl. in pos. 350)(4)1412-012
Non return valve
Non return valve complet3042-172
252O-ring dia. 253,37 x 5,33, neoprene11331-181
253Intermediate flange13013-288
255Valve housing13042-127
256Spindle guide13042-125
257Retainer13042-126
258Hexagon head screw M8 x 12031413-314
259Valve cone13042-123
260Spindle13042-124
261Spring11523-033
262Tape bearing dim 10 x 1 x 4612132-114
263Tape bearing dim 10 x 1 x 105t2132-096
264Hexagon head screw M16 x 7581424-108
265Countersunk socket cop. screw M12 x 2511413-115
266Hexagon bead scraw M12 x 3021413-386
267Shaft nut KM9 - M4511514-201
268Seeger ring dia. 14 x 1,0, DIN 47111437-207
Oil injection
316V-joint 22-RL11349-153
317Check valve RVS11364-163
318O-ring dia. 33,05 x 1,7811331-123
319Valve seat13042-077
External oil piping
320-1Pipe sat (L)13049-026
320-2Pipe set (S)13049-029
321Pipe clamp dia. 3 x 1212532-012
Oil filter
450Oil filter coveri3041-008
452O-ring dia. 132,94 x 3,53, neoprene11331-093
453O-ring dia. 101,19 x 3,53, neoprene11331-083
455Lock nut M1011433-030
456Cylinder screw M12 x 3541413-387
458Stay bolt for magnet12111-127
459Magnets for oil filter41517-022
460Intermediate ring43424-039
461Rubber ring21334-012
462Plug 1/4'21343-025
463Dowty ring dia. 20,57 x 13,7421331-428
470Oil filter cartridge11517-015
475O-ring dia. 63,9 x 3,5311331-071
476Cylinder screw M 12 x 3041413-386
Oil flow swich
500Terminal box11554-001
501Cover for flow switch13041-004
502O-ring dia. 132,94 x 3,53, nroprere11331-093
505Nipple tor ftow switch o12314-106
506Dowty ring11331-433
507Flow switch with ball11553-024
508Washer12114-046
509Gasket dia. 19/14 x 1,512356-124
510Spring12144-041
511Circlip (included in pos. 507)1
512Cylinder screw M12 x 3541413-387
Plugging
520Plug 1/2'11343-027
521Dowty ring 02511331-430
525Plug 3/4'11343-028
526Dowty ring 02711331-433
530Plug 1/4'11343-025
531Gasket ring 19/14 x 1,512356-124
Economizer inlet
600Eco-plug13013-111
601Cylinder screw M12 x 3041413-386
602Cylinder screw M8 x 3021413-358
603O-ring dia. 53,57 x 3,53, neoprene11331-058
Relief valve
700-1Back pressure independent valve. BSV 8-18 bar12416-202
700-2Back pressure independent valve. BSV 8-22 bar12416-224
Pilot operated valve
701-AConnection line for POV 5013049-032
701-BConnection line for POV 6013049-033
702-ACylinder screw M12 x 2541413-385
702-BCylinder screw M 12 x 3041413-388
703-AO-ring dia. 63,09 x 3,5311331-071
703-BO-ring dia. 88,49 x 3,5311331-079
704-APilot operated valve, POV 50 (for R717)12417-046
704-BPilot operated valve, POV 80 (for R22 and HCF,s)12417-058
Cover for main valve
705-ACover for POV 5013013-125
705-BCover for POV 8013013-163
706Cylinder screw M16 x 4081413-432
707O-rlng dia. 253.37 x 5,3311331-181
Connection between compr. discharge side and suction side
710-AManifold for POV 5013013-124
710-BMan (fold tor POV 8013013-157
711-AO-ring dia. 85,32 x 3,5311331-078
711-BO-ring dia. 86,49 x 3,5311331-079
712-ACylinder screw M12 x 11031413-406
712-BCylinder screw M12 x 3041413-386
715-ACover (for POV 50 only)13013-125
716Cylinder screw M16 x 4041413-432
717O-ring dia. 164,69 x 3,5311331-101
720-APipe conneclion for POV 5013014-002
720-BPipe connection for POV 8013013-166
721-ACylindar screw M12 x 3081413-386
721-BCylinder screw M12 x 4041413-388
722-AO-ring dia. 75,79 x 3,5321331-075
722-BO-ring dia. 88.49 x 3,5311331-079
Releif valve connections
725Stud coupling A-12 RL11349-053
726Al-gasket dia.24/13 x 1,512356-127
727Reducer G3/4 - G3/812312-038
729Elbow coupling VB 12-RL11349-210
730Union nut G112313-017
731Threaded nipple G3/812311-065
732Al-gastet dia.30/16 x 1,512356-137
733Dowty ring 02311331-427
Signal trantducers
751Pressure transducer, PT111373-249
752Pressure transducer, PT311373-271
753Pressure transducer, PT411373-271
755Stud coupling21349-137
756Stud elbow11349-233
761Temperature transmitter, TT611373-264
762Temperature transmitter, TT711373-264
765Gasket ring21349-135
766Reducer G1/2-G1/411349-077

Sabroe Screw Compressor Service Manual

S=L/D 1.7 M=Male drive
L=L/D 2,2 F=Female drive
SAB 128R and SAB 163R Mk4 Screw compressor units - Sabroe

SAB 193, 233, 283 ATEX Screw Compressor Units - Sabroe

Furthermore, the compressor contains a built-in non-return valve, preventing the compressor from running backwards whenever the power to the driving motor is disconnected. The driving shaft is fitted with a shaft seal of the slide ring type, consisting of a fixed cast iron ring with an O-ring sealing against the shaft seal cover and a rotating springloaded carbon ring with O-ring sealing against the shaft. It is possible to regulate the compressor capacity steplessly from approx. 10% to 100% by means of a regulating slide mounted under the rotors. Once the slide has moved away from the slide stop a gap is created so that some of the sucked-in gas is returned to the suction side. The bigger the gap, the lower the compressor capacity. The regulating slide is moved hydraulically by a regulating piston and controlled by a solenoid valve system. The compressor also features a regulating system by which the built-in Vi volume ratio can be adjusted. The result hereof is that the compressor works optimally at varying operational pressures in the plant.

To optimize the compressor volume ratio the position of the Vi regulating slide must be changed whenever the compressor works at max. capacity. This is done by changing the position of the slide stop. At partial load the Vi volume ratio will only be approaching the optimum.
Regulating the built-in Vi volume ratio can be done in the following two ways, depending on the compressor type
Manual regulation of the Vi slide:

  • By turning the spindle, pos. 180, in accordance with the curves in the instruction manual.
  • By means of the oil pressure and two solenoid valves, controlled by a UNISAB II control system.

Schemes

Spare parts for compressor SAB 202

List of parts for SAB 202
Relevant drawing 0661-855
PosDesignationNoPart no
Complete compressor LF, aut. Vi4161-059
Complete compressor LF, man. Vi4161-060
Complete compressor LM, aut. VI4161-061
Complete compressor LM, man, Vi4161-062
Complete compressor SF, aut. VI4161-063
Complete compressor S F, man. Vi4161-064
Complete compressor SM, ant, Vi4161-065
Complete compressor SM, man. Vi4161-066
Compressor housing
10-1Compressor housing (L)13011-009
10-2Compressor housing (S)13011-019
Bearing cover at suction end
20-1Bearing cover, female drive13013-089
20-2Bearing cover, male drive13013-110
21O-ring dia. 430,66 x 3,53, neoprene11331-117
22Innar sleeve, INA IR dia. 17/20 x 1621514-018
23Washer dia. 25/16.5 x 442114-047
24mreaded plug with cottar 1/211343-027
25Dowty ring 02511331-430
26Cylindrical screw M16 x 60101413-436
27Cylindrical screw M 16 x 3021413-429
28Cylindrical screw Ml 6 x 18081413-428
30Hose connection11345-143
Bearing cover at ditcharge end
40Thrust cover/capacity regulating cylinder13013-150
41Cylinder screw M16 x 60201413-436
42Washer dia. 35/16,5 x 442114-047
43O-ring dia. 151,93 x 3,53, neoprene11331-099
44Adjusting screwa2111-128
45Locking screw M6 x 1041413-231
46Cross bar for bearing adjustment13083-137
47Cylinder screw M12 x 3061413-366
48Inner sleeve, INA IR dia 17/20 x 1621514-018
49O-ring dia. 13,94 x 2,6211331-014
Cover for capacity regulating cylinder
60Cover for capacity cylinder13013-197
61O-ring dia. 142,47 x 3,53 - neoprene11331-096
62Cylinder screw M12 x 3541413-387
Housing for capacity indicator
70Housing for capacity indicator13045-002
71Cylinder screw M6 x 3041413-343
72Cover for capacity indicator13045-003
73Cylinder screw M6 x 5041413-347
74O-ring dia. 98.02 x 3,53, neoprene11331-081
75-1Glass for indicator (L)t3045-050
75-2Glass for indicator (S)13045-049
Rotors
110-1Set of rotors tor SM13024-102
110-2Set of rotors tor SF13024-097
110-3Set of rotors for LM13024-103
110-4Set of rotors for LF13024-095
111Journal bearing41515-031
112Retaining pin for journal bearing dia, 5 x 4541446-033
113Cylinder screw M6 x 4581413-340
114Thrust washes23021-029
115Cylinder screw M16 x 4521413-433
132Four point ball bearing dia. 70/150 x 3521513-040
133Set of shims dia. 128/150 for adjusting the clearance between the rotor and outlet port. Comprising: 1 off thickness 5,60 mm 23021-043
1 - 5,65 mrr
1 - 5,70 mm
1 - 5,75 mm
1 - 5,80 mrn
1 - 5,85 mm
1 - 5,90 mm
134Balance piston. drive rotor13025-052
135Spacer ring, drive rotor13025-035
136Retaining ring 4 x 1011446-012
137Balance piston, driven rotor13025-034
138Spacer ring, driven rotor13025-036
139Retaining pin 5x1611446-021
DIscharga ports
140-1Discharge port for male rotor .13031-031
141-1Discharge port for female rotor13031P032
142Cylinder scraw M8 x 19061413-309
143Washer for discharge port dia. 16,5 /8,2 x 1062114-045
144Cylinder screw M6 x 3021413-343
145Pointed screw M10 x 35 - inside adjustment21413-255
146Locking screw M10 x 10 - inside adjustment21413-253
147Locking screw M10 x 10 - outside adjustment21413-253
148Pointed screw M10 x 20 - outside adjustment21413-032
149ABlank of screw 3/8' - outside adjustment21343-026
149BGasket - outside adjustment21331-427
Parts for adjusting rotors
153Inner cover23021-030
154O-ring dia. 142,47 x 3,5321331-096
155Cylindrical steel roll 8H 11 x 8S1514-019
Shaft seal
160AShaft seal collar 1
160BShaft saal seat 1
160CO-ring for shaft seat collar 113084-557
160DO-rlng for shaft saal seat 1
160EPointed screw 3
161Retaining pin for shaft seal seat dia. 3 x 511446-005
162Spirolox ring (oil thrower)11437-294
163-1Cover, F13013-100
163-2Cover, M13013-102
164O-ring dia, 132,94 x 3,53, neoprene11331-093
165-1Cover for shaft seal, F13013-099
165-2Cover for shaft seal, M13013-101
166O-ring dia, 158,34 x 3,5311331-100
167Cylinder screw M12 x 3581413-387
168Hose connection branch 1 /4°11345-143
169Clear plastic hose11241-190
Suction filter
170Suction filter13042-075
Adjusting system for Vi-slide, AUT
352Screw for transmitter M3 x 8 (included in pos. 410)(4)1412-012
371Sealing ring OD 7011332-126
372Attachment for pin13044-035
380Cover tor aut. Vi13013-196
381O-ring dia. 101,19 x 3,53, neoprene11331-083
382Cylinder screw M12 x 3541413-387
384Attachment for sealing ring13044-034
385Cylinder screw M4 x 1621413-320
386Cylindrical pin dia. 6 x 1621445-076
387Cylinder screw M6 x 1211413-339
390Spindle aut. Vi13044-063
393Ball baaring 620211511-012
395Driving disk13044-021
396Cylinder screw M4 x 1211413-318
400Attachment tor transmitter13044-064
401Cylinder screw M6 x 8041413-307
402Cover ring for transmitter13045-009
403Cylinder screw M4 x 1041413-319
405Magnetic coupling13045-062
406O-ring dia. 32,99 x 2,62 (incl in pos. 405)(1)1331-133
407Hexagon head screw M4 x 16 (inc. in pos. 405)(1)1413-320
410Turning transmitter13448-004
411Driving lug13044-020
412Pointed screw M4 x 511413-211
413Clamping pin dia. 1,5 x 1211446-010
Adjusting system for Vi-slide, MAN
180Spindle man. Vi13044-052
181Cover for man. Vi13013-093
182Sealing washer for slide stop13044-014
183Sealing ring11331-503
184O-ring dia. 44,04 x 3,53, neoprene11331-065
185Retainer for bearings13044-033
186Axial ball bearing dia. 42/25 x 1121512-015
187Locking plate12114-043
188Cylinder screw M6 x 1211413-339
189Thread washer13044-073
195Cylinder screw M4 x 3021413-325
196Cylinder screw M6 x 3531413-344
197O-ring dia. 101,19 x 3,5311331-083
198Cylinder screw M12 x 3541413-387
Vi-slide
190-1Slide stop, S13043-131
190-2Slide stop, L13043-130
191-1Spring for Vi-slide,L12144-042
191-2Spring for Vi-slide,S12144-043
192Cylinder screw M 10 x 2511413-371
Capacity regulating slide
200-1Slide for L13043-113
200-2Slide for S13043-125
201Piston part inner13043-138
202Piston part outer13043-139
203O-ring dia. 40,87 x 3,53, neoprene11331-064
204Sealing ring dia. 15011332-133
206Slotted nut KM811514-200
207A-1Piston rod for L13043-140
207A-2Piston rod for S13043141
207BBushing tor indicator spindle Included in pos. 207A13045-046
207CCylindrical pin dia. 6 x 16 Included in pos. 207A11445-076
207DSpirolox-ring Inducted in pos. 207A11437-291
207ESteel ball 3/8' Included in pos. 207A11514-158
208Locking plate for slotted nut11514-070
209Tape bearing22132-100
311Cap torew M20 x 6011424-289
313Clamp13042-054
Spindle for copacity indication
210Spindle tor capacity indication13045-059
216Magnetic coupling13045-061
217O-ring dia. 44,12 x 2,62 (incl. in pos. 216)(1)1331-146
218Hexagon head screw M4 x 16 (Incl. in pos. 216)(1)1413-320
219Hexagon head screw M4 x 20 (ind. in pos. 216)(2)1413-322
Capacity indication
221Indication disk13045-001
223Socket cap screw M4 x 1011413-319
224Backing ring 105/90 x 1,612356-155
226Locking washer DC 15/8,411437-054
227Locking washar DC 8/4,311437-060
350Position transmitter13448-004
351-1Indicator glass, L (replacing pos. 75-1 when transmitter)13045-048
351-2Indicator glass, S (replacing pos. 75-2 whentransmitter)13045-047
352Screw for transmitter M3 x 8 (incl. in pos. 350)(4)1412-012
Non return valve
Non return valve complet3042-172
252O-ring dia. 253,37 x 5,33, neoprene11331-181
253Intermediate flange13013-288
255Valve housing13042-127
256Spindle guide13042-125
257Retainer13042-126
258Hexagon head screw M8 x 12031413-314
259Valve cone13042-123
260Spindle13042-124
261Spring11523-033
262Tape bearing dim 10 x 1 x 4612132-114
263Tape bearing dim 10 x 1 x 105t2132-096
264Hexagon head screw M16 x 7581424-108
265Countersunk socket cop. screw M12 x 2511413-115
266Hexagon bead scraw M12 x 3021413-386
267Shaft nut KM9 - M4511514-201
268Seeger ring dia. 14 x 1,0, DIN 47111437-207
Oil injection
316V-joint 22-RL11349-153
317Check valve RVS11364-163
318O-ring dia. 33,05 x 1,7811331-123
319Valve seat13042-077
External oil piping
320-1Pipe sat (L)13049-026
320-2Pipe set (S)13049-029
321Pipe clamp dia. 3 x 1212532-012
Oil filter
450Oil filter coveri3041-008
452O-ring dia. 132,94 x 3,53, neoprene11331-093
453O-ring dia. 101,19 x 3,53, neoprene11331-083
455Lock nut M1011433-030
456Cylinder screw M12 x 3541413-387
458Stay bolt for magnet12111-127
459Magnets for oil filter41517-022
460Intermediate ring43424-039
461Rubber ring21334-012
462Plug 1/4'21343-025
463Dowty ring dia. 20,57 x 13,7421331-428
470Oil filter cartridge11517-015
475O-ring dia. 63,9 x 3,5311331-071
476Cylinder screw M 12 x 3041413-386
Oil flow swich
500Terminal box11554-001
501Cover for flow switch13041-004
502O-ring dia. 132,94 x 3,53, nroprere11331-093
505Nipple tor ftow switch o12314-106
506Dowty ring11331-433
507Flow switch with ball11553-024
508Washer12114-046
509Gasket dia. 19/14 x 1,512356-124
510Spring12144-041
511Circlip (included in pos. 507)1
512Cylinder screw M12 x 3541413-387
Plugging
520Plug 1/2'11343-027
521Dowty ring 02511331-430
525Plug 3/4'11343-028
526Dowty ring 02711331-433
530Plug 1/4'11343-025
531Gasket ring 19/14 x 1,512356-124
Economizer inlet
600Eco-plug13013-111
601Cylinder screw M12 x 3041413-386
602Cylinder screw M8 x 3021413-358
603O-ring dia. 53,57 x 3,53, neoprene11331-058
Relief valve
700-1Back pressure independent valve. BSV 8-18 bar12416-202
700-2Back pressure independent valve. BSV 8-22 bar12416-224
Pilot operated valve
701-AConnection line for POV 5013049-032
701-BConnection line for POV 6013049-033
702-ACylinder screw M12 x 2541413-385
702-BCylinder screw M 12 x 3041413-388
703-AO-ring dia. 63,09 x 3,5311331-071
703-BO-ring dia. 88,49 x 3,5311331-079
704-APilot operated valve, POV 50 (for R717)12417-046
704-BPilot operated valve, POV 80 (for R22 and HCF,s)12417-058
Cover for main valve
705-ACover for POV 5013013-125
705-BCover for POV 8013013-163
706Cylinder screw M16 x 4081413-432
707O-rlng dia. 253.37 x 5,3311331-181
Connection between compr. discharge side and suction side
710-AManifold for POV 5013013-124
710-BMan (fold tor POV 8013013-157
711-AO-ring dia. 85,32 x 3,5311331-078
711-BO-ring dia. 86,49 x 3,5311331-079
712-ACylinder screw M12 x 11031413-406
712-BCylinder screw M12 x 3041413-386
715-ACover (for POV 50 only)13013-125
716Cylinder screw M16 x 4041413-432
717O-ring dia. 164,69 x 3,5311331-101
720-APipe conneclion for POV 5013014-002
720-BPipe connection for POV 8013013-166
721-ACylindar screw M12 x 3081413-386
721-BCylinder screw M12 x 4041413-388
722-AO-ring dia. 75,79 x 3,5321331-075
722-BO-ring dia. 88.49 x 3,5311331-079
Releif valve connections
725Stud coupling A-12 RL11349-053
726Al-gasket dia.24/13 x 1,512356-127
727Reducer G3/4 - G3/812312-038
729Elbow coupling VB 12-RL11349-210
730Union nut G112313-017
731Threaded nipple G3/812311-065
732Al-gastet dia.30/16 x 1,512356-137
733Dowty ring 02311331-427
Signal trantducers
751Pressure transducer, PT111373-249
752Pressure transducer, PT311373-271
753Pressure transducer, PT411373-271
755Stud coupling21349-137
756Stud elbow11349-233
761Temperature transmitter, TT611373-264
762Temperature transmitter, TT711373-264
765Gasket ring21349-135
766Reducer G1/2-G1/411349-077

Sabroe Screw Compressor Service Manual

S=L/D 1.7 M=Male drive
L=L/D 2,2 F=Female drive
Spare parts survey for SAB 202 unit
The following list comprises all components that can be fitted on a compressor unit.
From this list we have selected the components that are used on a particular unit
and which are indicated on the piping diagram of this instruction manual.
The position numbers on the piping diagram are a reference to the 'Pos.' columns of this list
The piping diagram is dedicated to the compressor number stated on page 1 of this
instruction manual.
The components in the shaded areas are variable. This may be due to voltags, refrigerant,
approved pressure etc.
On ordering spare parts it may be an advantage to receive them in sets selected
for your specific compressor unit.
A list of sets can had on request from SABROE's local representative.
Pos.DesignationPart no.
Regulating & Control device
UNISAB Il
PT1Pressure transducer -1 - 9 bar1373-243
PT2Pressure transducer -1-25 bar1373-271
PT3Pressure transducer -1 - 25 bar1373-271
PT4Pressure transducer -1 -25 bar1373-271
TT5-6-7Temperature transducer PT1001373-252
TT5-6-7Temperatura transducer PT1001373-264
(Avaible after 97.01.20)
GT6Position transmittar (capacity)3448-004
GT9Position transmitter3448-004
UNISAB II Frontpanel1573-007
1 CPU-Module1572-026
1 Relay print1574-016
1 EPROM extractor1613-002
1 EEPROM extractor1613-003
1 EEPROM1571-015
3 Jumpers
2 Fuses1572-018
1 Screw driver
Refrigerant system
Suction:
20O-ring dia. 253,37 x 5,331331-181
Set of gaskets for SCV 125 (M R717)3184-080
Set of gaskets for SCV 150 (M R22/F R717)3184-081
Set of gaskets for SCV200 (F R22)3184-081
24
34-35Sel of gaskets for SNV 82453-053
47-48
Oil separator, general:
22O-ring dia. 164,69 x 3,53 (disch. flange)1331-101
30Sealing ring dia. 42/49 x 6,51349-213
30Heating rod, 250V3181-038-1
Heating rod, 115V3181-039-1
Heating rod, 230V3181-040
31O-ring dia. 52,07 x 2,62 (Sight glass)1331-140
Sight glass1226-017
55O-ring dia. 329,57x5,33 (for cover)1331-184
Oil separating element1517-079-2
Oil return:
52Nozzle valve1364-151
53Sight glass1226-014
53Gasket dia. 40,5/33 x 1,52356-144
Discharge:
204Set of gaskets for SCV 100 (M)3184-079
Set of gaskets for SCV 100 (F)3184-097
Safety valves:
28DN 40/65
Gasket dia. 75/61 x 2,02356-220
Gasket dia. 109/95 x 2,02356-222
O-ring dia. 91,67 x 3,53 (house)1331-080
Conical seal for DN 40/651365-079
Spring (for 25 bar opening pressure)1523-027
28DN 50/80
Gasket dia. 87/73 x 2,02356-221
Gaskat dia. 120/106 x 2,02356-223
O-ring dia. 117,07 x 3,53 (house)1331-088
Conical seal for DN 50/801365-080
Spring (for 25 bar opening pressure)1365-050
28DN 65/100
Gasket da. 109/95 2356-222
Gasket dia. 149/1292356-224
O-ring dia. 151,99 x 3,53 (house)1331-099
Conical seal for DN 65/1001365-081
Spring (for 25 bar opening pressure)1523-035
28DN 80/125
Gasket dia. 120/1062356-223
Gasket dia. 175/1552356-228
Gasket for safety valve house DN 80/1251365-082
Conical seal for DN 80/1251365-075
Spring (for 25 bar opening pressure)1523-036
Water-cooled oil cooler OWSG
33OWSG 16xx
Gasket dia. 270/150 x 5,0 2355-171
Gasket dia. 107/61 x 2,02357-014
Gasket dia. 36/28 x 1,52356-141
33OWSG 21xx
Gasket dia. 310/205 x 5,02355-172
Gasket dia. 142/90 x 2.02356-269
Gasket dia, 36/28 x 1,52356-141
O-ring dia. 34,52 x 3,531331-028
33OWSG 27xx
Gasket dia.370/255 x 5,02356-173
Gasket dia.162/115 x 2,02356-276
O-ring dia. 34,52 x 3,531331-028
External oil filter type BGAH
39Filter element1517-015
O-ring dia. 169,3 x 5,7 (cover)1331-226
O-ring dia. 130,2 x 5,34 (insert)1331-169
O-ring dia. 109,2 x 5,7 (element)1331-225
O-ring dia. 62,14 x 3,53 (collar)1331-077
External oil filter type OF2108
39Filter element1517-015
O-ring dia. 170,82 x 5.33 (cover)1331-175
O-ring dia. 130,2 x 5,33 (insert)1331-169
O-ring dia. 109,2 x 5,70 (element)1331-225
38-42 Set of gaskets for SCV 503184-077
Flange connection, oil tube
Gasket dia. 87/73 x 2,02356-221
O-ring dia. 63,09 x 3,53 (compr.)1331-071
Oil by-pass (at pump)
210Gasket dia. 140/105 x 1,5 (non-return valve)2356-106
69O-ring dia. 50,40 x 3,53 (non-return valve)1331-300
Thermostatic three-way valve, type RT6
46O-ring, Neoprene1331-384
Thermo element (48 deg. C)1365-084
70Solenoid valve
Valve housing EVM (NC)1372-335
Gastet set for EVM1336-024
Coil 10 W 220 V 50/60 Hz1372-537
110 V 50/60 Hz1372-538
240 V 50 Hz1372-539
71Solenoid valve
Valve housing EVM{NO)1372-287
Gasket set for EVM1336-024-02
Coil 10 W 220 V 50/60 Hz1372-537
110 V 50/60 Hz1372-538
240 V 50 Hz1372-539
Throttle valve1364-151
73Solenoid valve - see pos.70
74Solenoid valve
Valve housing EVM (NO) - see pos.71027B1130
80-84Gasket set for SVA 15-202453-022
81Filter FA15 - When TEAT 20 is selected
Gasket set for FA151377-078
Repair kit for FA 151377-250
81Filter FA20 - When TEAT 85 is selected
Gasket set for FA201377-079
Repair kit for FA201377-251
82Solenoid valve EVRA15 - When TEAT 20 is selected
Gasket set (for EVRA 15)1377-093
Repair kit (for EVRA15)1377-099
Coil 10 W 220 V 50/60 Hz1372-537
110V 50/60 Hz1372-538
240V 50 Hz1372-539
82Solenoid valve EVRA20 - When TEAT 20 is selected
Gasket set (for EVRA20)1377-094
Repair kit (for EVRA20)1377-069
Coil 10 W 220 V 50/60 Hz1372-537
110 V 50/60 Hz1372-538
240 V 50 Hz1372-539
83Injection valve TEAT 20
Nozzle insert 20-81371-203
Nozzle insert 20-121371-204
Nozzle insert 20-201371-206
Thermal part 35-65 deg. C1371-255
83Injection valve TEAT 85
Nozzle insert 85-331371-207
Nozzle insert 85-551371-208
Nozzle insert 85-851371-209
Thermal part 35-65 deg. C1371-257
Ecomomizer - ECO - DN 40
97O-ring dia. 59,92 x 3,53 (tlange)1331-070
120Gasket set for SCH 403184-112
133Gasket set for STA 40 (2464,158)2453-030
133Filter 2502464-212
Ecomomizer - ECO - DN 50
97O-ring dia. 59,92 x 3,53 (flange)1331-070
120Gasket set for SCH 503184-112
133Gasket set for STA 50 (2464,166)2453-030
133Fiiter 2502464-212
Spare parts set for coupling S952 size 312
Sheets, bolts, nuts & slices1524-126
Spacer bushing1526-004
Stop screw M 10 x 101413-250
Combination wrench 5/8'Compr. tools
Box wrench 5/8'Compr. tools
Alignment motor - compressor
Disc (motor up to IEC 280)2221-067
Disc (motor from IEC 315)2221 -076
Tools3183-104

Sabroe

Tools for compressor SAB 202
Line no. A401 = normal set 3083-184
Line no. A402 = Extended set 3083-185
Line no. B401 = Toois for aligning the coupling 3163-105
Line no. B402 = Tools for shaft seal removal, oil pump 3083-160

Sabroe Compressor Manual Pdf

Tools noDesignationPart no.A401A402B401B402
1Thrust plate for puller 40 x 20 x 2003083-17311
aPuller for bearings 40 x 20 x 1453083-17211
3Threaded pins M12/M6 x 2003083-17122
4Threaded pin M14, Koko1427-03711
5Thrust plate for mounting the bearings 40 x 15 x 1503083-18111
6Washer for mounting the bearings dia. 130/17 x 153083-18211
7Threaded pin M16 x 2003083-18011
8Long nut M16 x 501432-19111
9.1Nut M161432-06711
9.2Nuts M121432-06522
10Mounting bushing for ball bearing, inner ring3083-17411
11Guide pins for suction- and disharge cover M16 x 3003083-16422
12Punch for locking the rotors3083-18311
13Plate for locking the rotors 40 x 15 x 2003083-17911
14Plate for dismounting the rotors 60 x 25 x 3603083-17711
15Bushing dia.25/17 x 153083-17822
16.1Cap screw M20 x 1203083-17611
16.2Cap screw M16 x 403083-17511
17.1Socket cap screws M16 x 601413-43622
17.2Socket cap screws M16 x 401413-43222
17.3Socket cap screws M6 x 161413-34022
18Washer dia 20/17 x 31436-00111
19Threaded pin M 16 x 2503083-16811
20Thrust plate 50 x 20 x 2703083-16711
21Pipe pieces dia. 25.9/21.3 x 1873083-17022
22Threaded pins M 12 x 2753083-16922
23Gauge dia. 62/17 x 513083-16611
24Spring dia. 50 x 9.52142-06011
25.1Nuts with collar M121432-17022
25.2Nut with ooiiar M161432-17111
26Plate with M12 nut 20 x 6 x 1003083-16311
27-1Socket cap screw key with handle 5 mm1612-39111
27-2Socket cap screw with handle M12 x 1803083-16511
2BEye-bol M121427-1501
30Alignment device for coupling3183-1051
31Feeler gauge (incl in3183-105)1622-0501
32Tools for shaft seal removal, oil pump3083-1601
Consists of:
Puller for shaft seal, oil pump3083-1571
Cap screw M10 x 751424-2011
Threaded pin M8 x 1503083-1563
Nuts M81432-0633
Punch dia. 18 x 803083-1581
Punch dia. 22/16.5 x 1003083-1591
40.1Combination spanner 19mm1
40.2Combination spanner 24mm1
40.3Combination spanner 30mm1
40.4Combination spanner 36mm1
41Open end spanner 19/22mm1
42.2Hexagon bit adaptor 1/2'- 5mm1
42.3Hexagon bit adaptor 1/2' - 6mm1
42.4Hexagon bit adaptor 1/2' -10mm1
42.5Hexagon bit adaptor 1/2'-14mm1
42.6Hexagon bit adaptor 1/2' -17mm1
43Rachet spanner1
44.1Torque wrench 10-60 Nm1
44.2Torque wrench 50-300 Nm1
45Pointed screw M 16 x 201413-26222
46Box spanner insert 1/2'-36mm1
47Hook spanner KM81
48.1Extension (long)1
48.2Extension (short)1
49Puller, kukko 10-201
50Dial indicator1
51Magnetic fixture for dial indicator1
52.1Retaining pliers J21
52.2Retaining pliers A11




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